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Journal Article

Combined Effects of Fuel and Dilution Type on Efficiency Gains of Lean Well-Mixed DISI Engine Operation with Enhanced Ignition and Intake Heating for Enabling Mixed-Mode Combustion

2016-04-05
2016-01-0689
Well-mixed lean or dilute SI engine operation can provide efficiency improvements relative to that of traditional well-mixed stoichiometric SI operation. However, the realized gains depend on the ability to ensure stable, complete and fast combustion. In this work, the influence of fuel type is examined for gasoline, E30 and E85. Several enabling techniques are compared. For enhanced ignition stability, a multi-pulse (MP) transient plasma ignition system is compared to a conventional high-energy inductive spark ignition system. Combined effects of fuel type and intake-gas preheating are examined. Also, the effects of dilution type (air or N2-simulated EGR) on lean efficiency gains and stability limits are clarified. The largest efficiency improvement is found for lean gasoline operation using intake preheating, showing the equivalent of a 20% fuel-economy gain relative to traditional non-dilute stoichiometric operation.
Journal Article

Leaner Lifted-Flame Combustion Enabled by the Use of an Oxygenated Fuel in an Optical CI Engine

2016-04-05
2016-01-0730
Leaner lifted-flame combustion (LLFC) is a mixing-controlled combustion strategy for compression-ignition (CI) engines that does not produce soot because the equivalence ratio at the lift-off length is less than or equal to approximately two. In addition to completely preventing soot formation, LLFC can simultaneously control emissions of nitrogen oxides because it is tolerant to the use of exhaust-gas recirculation for lowering in-cylinder temperatures. Experiments were conducted in a heavy-duty CI engine that has been modified to provide optical access to the combustion chamber, to study whether LLFC is facilitated by an oxygenated fuel blend (T50) comprising a 1:1 mixture by volume of tri-propylene glycol mono-methyl ether with an ultra-low-sulfur #2 diesel emissions-certification fuel (CFA). Results from the T50 experiments are compared against baseline results using the CFA fuel without the oxygenate.
Journal Article

Investigation of Fuel Effects on In-Cylinder Reforming Chemistry Using Gas Chromatography

2016-04-05
2016-01-0753
Negative Valve Overlap (NVO) is a potential control strategy for enabling Low-Temperature Gasoline Combustion (LTGC) at low loads. While the thermal effects of NVO fueling on main combustion are well-understood, the chemical effects of NVO in-cylinder fuel reforming have not been extensively studied. The objective of this work is to examine the effects of fuel molecular structure on NVO fuel reforming using gas sampling and detailed speciation by gas chromatography. Engine gas samples were collected from a single-cylinder research engine at the end of the NVO period using a custom dump-valve apparatus. Six fuel components were studied at two injection timings: (1) iso-octane, (2) n-heptane, (3) ethanol, (4) 1-hexene, (5) cyclohexane, and (6) toluene. All fuel components were studied neat except for toluene - toluene was blended with 18.9% nheptane by liquid volume to increase the fuel reactivity.
Journal Article

Measurements of Liquid Length, Vapor Penetration, Ignition Delay, and Flame Lift-Off Length for the Engine Combustion Network ‘Spray B’ in a 2.34 L Heavy-Duty Optical Diesel Engine

2016-04-05
2016-01-0743
This paper presents new measurements of liquid and liftoff lengths, vapor penetration, and ignition delay using the Engine Combustion Network (ECN) ‘Spray B’ injector in a 2.34 L skip-fired heavy-duty optical engine. The data from the Spray B injector, having three 90-micron holes, are compared with previously existing constant-volume vessel data using both the Spray B injector as well as the ECN Spray A injector, which has a single 90-micron axial hole. The new data were acquired using Mie scattering, OH* chemiluminescence imaging, schlieren imaging, and incylinder pressure measurements. This paper presents data from estimated isentropic-core top-dead-center conditions with ambient densities of 15.2 and 22.8 kg/m3, temperatures of 800, 900, and 1000 K, and for both non-reacting (0% and 7.5% O2) and reacting (13, 15, and 21% O2) injections of n-dodecane at fuel-rail pressures of 500, 1000, and 1500 bar.
Journal Article

A Progress Review on Soot Experiments and Modeling in the Engine Combustion Network (ECN)

2016-04-05
2016-01-0734
The 4th Workshop of the Engine Combustion Network (ECN) was held September 5-6, 2015 in Kyoto, Japan. This manuscript presents a summary of the progress in experiments and modeling among ECN contributors leading to a better understanding of soot formation under the ECN “Spray A” configuration and some parametric variants. Relevant published and unpublished work from prior ECN workshops is reviewed. Experiments measuring soot particle size and morphology, soot volume fraction (fv), and transient soot mass have been conducted at various international institutions providing target data for improvements to computational models. Multiple modeling contributions using both the Reynolds Averaged Navier-Stokes (RANS) Equations approach and the Large-Eddy Simulation (LES) approach have been submitted. Among these, various chemical mechanisms, soot models, and turbulence-chemistry interaction (TCI) methodologies have been considered.
Journal Article

Application of Corona Discharge Ignition in a Boosted Direct-Injection Single Cylinder Gasoline Engine: Effects on Combustion Phasing, Fuel Consumption, and Emissions

2016-01-03
2016-01-9045
The downsizing of internal combustion engines to increase fuel economy leads to challenges in both obtaining ignition and stabilizing combustion at boosted intake pressures and high exhaust gas recirculation dilution conditions. The use of non-thermal plasma ignition technologies has shown promise as a means to more reliably ignite dilute charge mixtures at high pressures. Despite progress in fundamental research on this topic, both the capabilities and operation implications of emerging non-thermal plasma ignition technologies in internal combustion engine applications are not yet fully explored. In this work, we document the effects of using a corona discharge ignition system in a single cylinder gasoline direct injection research engine relative to using a traditional inductive spark ignition system under conditions associated with both naturally aspirated (8 bar BMEP) and boosted (20 bar BMEP) loads at moderate (2000 rpm) and high (4000 rpm) engine speeds.
Journal Article

Non-Contact Measurement Method for High Frequency Impedance of Load at the End of Wire Harness

2017-03-28
2017-01-1643
To avoid a trial and error adjustment for designing EMI filters, clarifying load impedance of operating condition, i.e., dynamic impedance of equipment is very useful. Therefore the need to a non-contact measurement method of the impedance connected to a wire harness is increasing rapidly. A measurement method using a network analyzer with two current probes was previously proposed. However, it was confirmed only up to 30 MHz. Many radio equipment operate above 30 MHz such as FM receivers and GPS receivers installed in vehicles. So increasing the measurement frequency is necessary in the auto industry. At first, we tried to expand the applicable frequency to 100 MHz, i.e., FM band. In this study, we applied the transmission line theory using the non-contact measurement method. Furthermore, in order to use the theory, the characteristic impedance and phase constant of the wire harness are required. So we made an additional measurement to estimate them.
Journal Article

Calorimetry and Imaging of Plasma Produced by a Pulsed Nanosecond Discharge Igniter in EGR Gases at Engine-Relevant Densities

2017-03-28
2017-01-0674
Pulsed nanosecond discharges (PND) can achieve ignition in internal combustion engines through enhanced reaction kinetics as a result of elevated electron energies without the associated increases in translational gas temperature that cause electrode erosion. Atomic oxygen (O), including its electronically excited states, is thought to be a key species in promoting low-temperature ignition. In this paper, high-voltage (17-24 kV peak) PND are examined in oxygen/nitrogen/carbon dioxide/water mixtures at engine-relevant densities (up to 9.1 kg/m3) through pressure-rise calorimetry and direct imaging of excited-state O-atom and molecular nitrogen (N2) in an optically accessible spark calorimeter, with the anode/cathode gap distance set to 5 mm or with an anode-only configuration (DC corona). The conversion efficiency of pulse electrical energy into thermal energy was measured for PND with secondary streamer breakdown (SSB) and similar low-temperature plasmas (LTP) without.
Journal Article

Guidelines for Interpreting Soot Luminosity Imaging

2017-03-28
2017-01-0716
One way to develop an understanding of soot formation and oxidation processes that occur during direct injection and combustion in an internal combustion engine is to image the natural luminosity from soot over time. Imaging is possible when there is optical access to the combustion chamber. After the images are acquired, the next challenge is to properly interpret the luminous distributions that have been captured on the images. A major focus of this paper is to provide guidance on interpretation of experimental images of soot luminosity by explaining how radiation from soot is predicted to change as it is transmitted through the combustion chamber and to the imaging. The interpretations are only limited by the scope of the models that have been developed for this purpose. The end-goal of imaging radiation from soot is to estimate the amount of soot that is present.
Journal Article

Increasing the Load Range, Load-to-Boost Ratio, and Efficiency of Low-Temperature Gasoline Combustion (LTGC) Engines

2017-03-28
2017-01-0731
Low-temperature gasoline combustion (LTGC) has the potential to provide gasoline-fueled engines with efficiencies at or above those of diesel engines and extremely low NOx and particulate emissions. Three key performance goals for LTGC are to obtain high loads, reduce the boost levels required for these loads, and achieve high thermal efficiencies (TEs). This paper reports the results of an experimental investigation into the use of partial fuel stratification, produced using early direct fuel injection (Early-DI PFS), and an increased compression ratio (CR) to achieve significant improvements in these performance characteristics. The experiments were conducted in a 0.98-liter single-cylinder research engine. Increasing the CR from 14:1 to 16:1 produced a nominal increase in the TE of about one TE percentage unit for both premixed and Early-DI PFS operation.
Journal Article

Conceptual Investigation of the Origins of Hydrocarbon Emissions from Mixing-Controlled, Compression-Ignition Combustion

2017-03-28
2017-01-0724
Experiments conducted with a set of reference diesel fuels in an optically accessible, compression-ignition engine have revealed a strong correlation between hydrocarbon (HC) emissions and the flame lift-off length at the end of the premixed burn (EOPMB), with increasing HC emissions associated with longer lift-off lengths. The correlation is largely independent of fuel properties and charge-gas O2 mole fraction, but varies with fuel-injection pressure. A transient, one-dimensional jet model was used to investigate three separate mechanisms that could explain the observed impact of lift-off length on HC emissions. Each mechanism relies on the formation of mixtures that are too lean to support combustion, or “overlean.” First, overlean regions can be formed after the start of fuel injection but before the end of the premixed burn.
Journal Article

Self-Excited Wound-Field Synchronous Motors for xEV

2017-03-28
2017-01-1249
Compact, high efficiency and high reliability are required for an xEV motor generator. IPM rotors with neodymium magnets are widely applied for xEV motors to achieve these requirements. However, neodymium magnet material has a big impact on motor cost and there is supply chain risk due to increased usage of these rare earth materials for future automotive xEV’s. On the other hand, a wound-field rotor does not need magnets and can achieve equivalent performance to an IPM rotor. However, brushes are required in order to supply current to the winding coil of the rotor. This may cause insulation issues on xEV motors which utilize high voltage and high currents. Therefore, it is suggested to develop a system which supplies electric energy to the rotor field winding coil from the stator without brushes by applying a transformer between stator coil and rotor field winding. Specifically, add auxiliary magnetic poles between each field winding pole and wind sub-coils to these poles.
Technical Paper

Measurements and Correlations of Local Cylinder-Wall Heat-Flux Relative to Near-Wall Chemiluminescence across Multiple Combustion Modes

2020-04-14
2020-01-0802
Minimizing heat-transfer (HT) losses is important for both improving engine efficiency and increasing exhaust energy for turbocharging and exhaust aftertreatment management, but engine combustion system design to minimize these losses is hindered by significant uncertainties in prediction. Empirical HT correlations such as the popular Woschni model have been developed and various attempts at improving predictions have been proposed since the 1960s, but due to variations in facilities and techniques among various studies, comparison and assessment of modelling approaches among multiple combustion modes is not straightforward. In this work, simultaneous cylinder-wall temperature and OH* chemiluminescence high-speed video are all recorded in a single heavy-duty optical engine operated under multiple combustion modes. OH* chemiluminescence images provide additional insights for identifying the causes of near-wall heat flux changes.
Technical Paper

Numerical Investigation of Near Nozzle Flash-Boiling Spray in an Axial-Hole Transparent Nozzle

2020-04-14
2020-01-0828
Understanding and prediction of flash-boiling spray behavior in gasoline direct-injection (GDI) engines remains a challenge. In this study, computational fluid dynamics (CFD) simulations using the homogeneous relaxation model (HRM) for not only internal nozzle flow but also external spray were evaluated using CONVERGE software and compared to experimental data. High-speed extinction imaging experiments were carried out in a real-size axial-hole transparent nozzle installed at the tip of machined GDI injector fueled with n-pentane under various ambient pressure conditions (Pa/Ps = 0.07 - 1.39). The width of the spray during injection was assessed by means of projected liquid volume, but the structure and timing for boil-off of liquid within the sac of the injector were also assessed after the end of injection, including cases with different designed sac volumes.
Technical Paper

Identifying the Driving Processes of Diesel Spray Injection through Mixture Fraction and Velocity Field Measurements at ECN Spray A

2020-04-14
2020-01-0831
Diesel spray mixture formation is investigated at target conditions using multiple diagnostics and laboratories. High-speed Particle Image Velocimetry (PIV) is used to measure the velocity field inside and outside the jet simultaneously with a new frame straddling synchronization scheme. The PIV measurements are carried out in the Engine Combustion Network Spray A target conditions, enabling direct comparisons with mixture fraction measurements previously performed in the same conditions, and forming a unique database at diesel conditions. A 1D spray model, based upon mass and momentum exchange between axial control volumes and near-Gaussian velocity and mixture fraction profiles is evaluated against the data.
Technical Paper

Combined Experimental/Numerical Study of the Soot Formation Process in a Gasoline Direct-Injection Spray in the Presence of Laser-Induced Plasma Ignition

2020-04-14
2020-01-0291
Combustion issued from an eight-hole, direct-injection spray was experimentally studied in a constant-volume pre-burn combustion vessel using simultaneous high-speed diffused back-illumination extinction imaging (DBIEI) and OH* chemiluminescence. DBIEI has been employed to observe the liquid-phase of the spray and to quantitatively investigate the soot formation and oxidation taking place during combustion. The fuel-air mixture was ignited with a plasma induced by a single-shot Nd:YAG laser, permitting precise control of the ignition location in space and time. OH* chemiluminescence was used to track the high-temperature ignition and flame. The study showed that increasing the delay between the end of injection and ignition drastically reduces soot formation without necessarily compromising combustion efficiency. For long delays between the end of injection and ignition (1.9 ms) soot formation was eliminated in the main downstream charge of the fuel spray.
Journal Article

High Resolution Scalar Dissipation and Turbulence Length Scale Measurements in an Internal Combustion Engine

2010-04-12
2010-01-0185
High resolution planar laser-induced fluorescence (PLIF) measurements were performed in an optically accessible internal combustion (IC) engine to investigate the behavior of scalar dissipation and the fine-scale structures of the turbulent scalar field. The fluorescent tracer fluorobenzene was doped into one of the two intake streams and nitrogen was used as the carrier gas to permit high signal-to-noise ratio fluorescence measurements without oxygen quenching effects. The resulting two-dimensional images allowed for an analysis of the structural detail of the scalar and scalar dissipation fields defined by the mixing of the two adjacent intake streams. High levels of scalar dissipation were found to be located within convoluted, sheet-like structures in accordance with previous studies. The fluorescence data, which were acquired during the intake stroke, were also used to examine the scalar energy and dissipation spectra.
Journal Article

Approaches for Secure and Efficient In-Vehicle Key Management

2016-04-05
2016-01-0070
Modern vehicles utilize various functionalities that require security solutions such as secure in-vehicle communication and ECU authentication. Cryptographic keys are the basis for such security solutions. We propose two approaches for secure and efficient invehicle key management. In both approaches, an ECU acting as a Key Master in the vehicle is required. The first approach is based on SHE. The Key Master generates and distributes new keys to all ECU based on the SHE key update protocol. The second approach performs key establishment based on key derivation. The Key Master sends a trigger in form of a counter and all ECUs derive new keys based on the received counter value and pre-shared keys. It is thus possible to handle in-vehicle key management without the need for an OEM backend to manage all keys. This reduces cost and complexity of the solution.
Journal Article

Detailed HCCI Exhaust Speciation and the Sources of Hydrocarbon and Oxygenated Hydrocarbon Emissions

2008-04-14
2008-01-0053
Detailed exhaust speciation measurements were made on an HCCI engine fueled with iso-octane over a range of fueling rates, and over a range of fuel-stratification levels. Fully premixed fueling was used for the fueling sweep. This sweep extended from a fuel/air equivalence ratio (ϕ) of 0.28, which is sufficiently high to achieve a combustion efficiency of 96%, down to a below-idle fueling rate of ϕ = 0.08, with a combustion efficiency of only 55%. The stratification sweep was conducted at an idle fueling rate, using an 8-hole GDI injector to vary stratification from well-mixed conditions for an early start of injection (SOI) (40°CA) to highly stratified conditions for an SOI well up the compression stroke (325°CA, 35°bTDC-compression). The engine speed was 1200 rpm. At each operating condition, exhaust samples were collected and analyzed by GC-FID for the C1 and C2 hydrocarbon (HC) species and by GC-MS for all other species except formaldehyde and acetaldehyde.
Journal Article

Fundamental Spray and Combustion Measurements of JP-8 at Diesel Conditions

2008-04-14
2008-01-1083
For logistical reasons, the military requires that jet fuel (JP-8, F-34) be used in both jet engines and diesel engines. While JP-8-fueled diesel engines appear to operate successfully in many cases, negative impacts, including engine failures, are occasionally reported. As diesel combustion with JP-8 has not been explored in great detail, fundamental information about JP-8 fuel spray combustion is needed. In this study, we report measurements of liquid-phase penetration length, vapor penetration, and ignition delay made in an optically-accessible combustion vessel over a range of high-temperature, high-pressure operating conditions applicable to a diesel engine. Results show that the liquid-phase penetration of JP-8 is less than that of diesel, owing to the lower boiling point temperatures of JP-8. Despite the more rapid vaporization, the vapor penetration rate of JP-8 matches that of diesel and ignition does not advance.
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